How Hydraulic Load Sensing Control Can Be Very Inefficient

Typical load-sensing circuit.

If you know something about load sensing hydraulic systems, the above headline appears to be a contradiction. After all, load sensing circuits match pump flow to actuator demand. And this is supposed to increase the hydraulic system’s efficiency. Not reduce it.

HOWEVER, under certain conditions a load sensing hydraulic system can be VERY inefficient. Let me give you a real-life … Read more

Why Hydraulic Relief Valve Pressure Override Matters

hydraulic simulation softwareOne of the key advantages of direct-acting relief valves, in comparison to their pilot-operated cousins, is fast response. And their fast response makes direct-acting reliefs the valve of choice in situations where pressure spikes are possible and must be minimized. Secondary relief valves in an actuator circuit and the ‘spike relief’ for a variable-displacement pump are common examples.

But as … Read more

What You Must Understand BEFORE Carrying Out Repairs on a Hydraulic Machine

In chapter 13 of The Hydraulic Maintenance Handbook I discuss in detail the elimination of problems by engineering them out. An obvious example of this strategy is, if a hydraulic system has tapered thread adapters, their replacement with a more reliable type of connector eliminates the possibility of recurring leaks. Job done. And if an oil to water heat exchanger … Read more